Bore drill manufacturing demands precision, versatility, and consistent performance. As component profiles grow more complex, manufacturers need solutions that can handle multi-angle machining without compromising accuracy.
UCAM’s advanced rotary table technology is designed to meet these exact requirements.
Customer Challenges
The customer was producing bore drills with intricate geometries and required precise machining across multiple orientations. Their key challenges included:
- Complex product profiles
- Multiple-angle machining with varied drill sizes in minimal setups
- High-accuracy angular machining across challenging geometries
These conditions made traditional methods slow, unstable, and prone to accuracy loss over repeated setups.
The UCAM Solution: ULBR 400 TN RH CNC Large Bore Tilting Table
UCAM addressed these challenges with the ULBR 400 TN RH, a CNC Large Bore Tilting Table engineered for high-precision machining of complex components.
Key Performance Capabilities
Indexing Accuracy
- Rotary Axis: ±15″ arc sec
- Tilt Axis: ±30″ arc sec
Repeatability
- Rotary Axis: ±4″ arc sec
- Tilt Axis: ±8″ arc sec
Tilting Range
-20° to +110°
These specifications enable stable and repeatable multi-axis machining, even for demanding bore drill applications. The large bore design supports larger workpieces and ensures enhanced rigidity throughout the process.
The Outcome
With the ULBR 400 TN RH integrated into their workflow, the customer achieved:
- Complete machining in a single setup
- High positional accuracy for complex angular operations
- Consistent repeatability across cycles
- High rigidity without external support, improving tool life and surface quality
This solution not only simplified the machining process but also improved overall productivity and part quality.
FAQs
Why is a large bore tilting table necessary for bore drill manufacturing?
It allows complex bore drills to be machined across multiple angles in a single setup. By accommodating larger workpieces and eliminating manual re-fixturing, manufacturers drastically reduce downtime and dimensional errors.
What level of precision does the UCAM ULBR 400 TN RH provide?
It delivers exceptional precision for complex angular machining, featuring a rotary axis indexing accuracy of ±15 arc seconds and repeatability of ±4 arc seconds. This ensures consistent tolerances across every cycle.
How does a CNC tilting table improve tool life and surface quality?
Vibration causes premature tool wear and poor surface finishes. UCAM’s high-rigidity tilting table securely anchors the workpiece at extreme angles without external supports, eliminating chatter and directly extending cutting tool life.